Introduction
Parameters
Installation design
Services
Parts and accessories of series 5.5-18KW screw compressors
|
Part name |
Part number |
Qty. |
Note |
|
Air filter element |
01001-0102 |
1 |
* |
|
Oil filter |
01007-0100 |
1 |
* |
|
Oil-air separating element |
01006-1600 |
1 |
* |
|
Cooling oil |
03012-1046 |
10L |
* |
|
Transmission belt 5.5-11KW |
SPZ-**** |
2 |
* （Copying belt models） |
|
Transmission belt 15-18KW |
SPZ-**** |
3 |
*（Copying belt models） |
|
Temperature sensor |
01010-0400 |
1 |
* |
|
Pressure sensor |
03010-0500 |
1 |
|
|
High pressure oil pipe |
01006-0500 |
1 |
Temperature control valve-cooler(inlet) |
|
High pressure oil pipe |
01006-0600 |
1 |
Temperature control valve-cooler(outlet) |
|
High pressure oil pipe |
01006-0100 |
1 |
Temperature control valve-Airend |
Attention：The item marked “*” is a must, you should have at least a spare set.
When you purchase the parts, please note the following data:
1, Part number, Part name, Qty..
2, Compressor model, Default number.
Maintain the for maintaining regularly
|
project |
content |
Check or change cycle hour |
Remarks |
||||
|
500 |
1000 |
2000 |
2500 |
4000 |
|||
|
The air cleaner strains the core |
Remove surface dust and impurity |
* |
|
|
|
|
Can look at and include the operating mode situation of the dust amount to lengthen or shorten. |
|
Change new one |
|
|
|
* |
|
||
|
Pressurize circle Of suction value |
check and change |
|
|
|
|
* |
|
|
Lubricating oil of compressor |
enough or not |
* |
|
|
|
|
|
|
change new one |
|
|
* |
|
|
|
|
|
Oil filter |
Change new one |
|
|
* |
|
|
500 hours in the first time |
|
Oil-air separator |
Change new one |
|
|
|
* |
|
|
|
Minimum pressure valve |
Check opening pressure |
|
|
|
|
* |
Cleanout |
|
Remove the dirt of the cooler
|
Remove the surface Dust of heat dissipation |
|
|
* |
|
|
lengthens or shortens according to the working situation |
|
Relief valve |
Check delicacy or not |
|
|
|
|
* |
|
|
Expend oil value |
Expend water and oil |
* |
|
|
|
|
|
|
Gearing belt |
Adjust degree tightness |
|
|
* |
|
|
lengthens or shortens according to the fray |
|
Check fray or change new one |
|
|
|
|
* |
||
|
electromotor
|
Inmmit lubricating axunge |
|
|
|
|
* |
Consult the motor manual |
Notice:
1. Before maintain or change we must ensure: compressor system pressure is released: other pressure is
release too; the switch on main circuit is broken off and set mark of cut off.
2. The exchange time of compressor cooling lubricating oil is depend on use circumstance, humidity, dust
and acid or alkalescency gas in air. The machine that the year operating is less than 2000 hours should be
change once every year.
3. In the first time the oil filter must be change in 300-500 hour; in the second time 1500 hours then
2000hour in normal..
4. Do not make other object into air filter or input air valve when maintain and change them. Sealing the
main engine entrance when operating. After operating, using hand revolving several circles according to the
main engine sense of rotating, and defining does not have any hindrance, then go on the machine.
5. Check up the leather belt at every 2000 hours. If it partially pine, we must adjust the nut 1until it tight. Do not dirty the belt in the process of adjust.
6. The oil filter must be changed when exchanging oil every time.
Ⅰ.Install
The installation of compressor should follow local relevant laws and regulations, and observe the following regulationsstrictly.
1. Hang and transport the compressor should use the jack-up equipment which bearing ability greater than compressor’s weight, the speed of hang and transport the compressor and the acceleration should be confined to the range permitted.
2. Try to install the compressor in the cool, clean, ventilate place, guarantee air is clean and its moisture c-ontent that the compressor sucks are minimum.
3. The air that the compressor sucks does not allow containing flammable gas and corrosive gas, avoiding causing the explosion or inside corrosion.
4. Air-cooled machine should have exhaust fan or wind-lead pipe to lead hot air out of house, avoid it circulates to air inlet.
5. The discharge of the sewage, waste oil of the compressor should be in accordance with the regulation of the local environmental protection department.
6. This machine uses and exchanges power 380V, 60Hz for three phases, the electric wire of the compressor must to match, and should install safety devices such as air switch, fuse silks, etc. In order to guarantee security, the electric equipment must be reliable grounding.
Ⅱ.Debug and Run (pay special attention!)
1. The new machine must be debugged by debugging person who is appointed or approved by our company.
2. Should confirm nobody in the aircrew before starting the machine, check whether to leave over the article and tool or not, shut the aircrew door; Should notify aircrew personnel take care first when starting the machine;
3. At the time of the running-in, check the operation direction of the compressor strictly as finding that overturning should shut down immediately , cut off power , is it start the machine again to replace three-phase line two any , will damage compressor (factory power it need notice to overhaul each time! );
4. Compressor can’t run in higher exhaust pressure than stipulate on nameplate, otherwise, the overload of the electrical machinery will be burned out.
5. While the compressor is controlled by long-range, the machine may be started at any time, please listed and reminded.
6. When there is anything wrong with the compressor or has some unsafe factors exist, make sure not to start the machine by force. Please cut off the power at the moment, and make the remarkable mark in it.
7.There are high-speed gearing and high-temperature parts when the compressor is running. Do not open the door of the compressor optionally.
Ⅲ.Preserve and maintain
The maintenance of the compressor must be done with the guidance by the personnel who have the qualifications.
1. Compressed air and electric apparatus was danger, while overhauling or maintaining should confirm the power has already been cut off, and office hang " overhaul " or " switch on is forbidden " caution signat the place of power, in case others switch on and leading to injury.
2. Shut down and maintain the compressor after waiting for the whole compressor to cool and compressed air to release safely, and the worker should be keep clear of any gas vent in the compressor system as he can as possible, and close the isolate valve correspondingly.
3. While washing the unit spare parts, should use safe solvent of no corrosiveness, forbid using inflammable and explosive and volatilize cleaner.
4. After the compressor runs for some time, please examine safety valve and other protect system regularly, guarantee it sensitive and reliable, generally examine once every year.
5. The accessories of the compressor must be offered by standard factories, its screw oil must appoint the special-purpose oil of screw compressor of our company, and two kinds of oil is forbid to use together, otherwise, it will cause system collect burnt than lead to the great accident.
Warn
The compressor should be operated by the regular personnel; the worker should read over and understand these contents, follow the working routine, security precautions and maintain the norm of the service manual. The disobey behaviors to the safe precautions may cause the serious consequence.
First of all, thanks for you chose the AEGIS CHINA rotary screw air compressors.The products of our company have already passed strict inspection and test before dispatching from the factory, but in order to guarantee machine's safety, reliability and durability when put into operation, make sure to read a manual in detail before using a machine, fully grasp the screw air compressor’s operate norm and skill, make its equipment in good working state for a long time.
The fixed clause apply to the compressor products of our company in this manual, the fittings manual (such as motor, electric apparatus) attached, is suitable for this auxiliary products too.Users should understand the local relevant laws and regulations of compressors’ install and use, andobserve in this manual, when the clauses are not the same as the local relevant laws and regulations (especially about the security), should carry out with the safer one.
The operator has responsibility to guarantee the machine runs on terms that safely. If the operator think that the machine to have unsafe hidden dangers, should overhaul it in time.From day to buy the products of AEGIS CHINA, you will get AEGIS CHINA's first-class after-sale service, and for the convenience of you to get in touch with us, we offer the address, telephone of our company as follows:
AEGIS INDUSTRY (SHANGHAI) CO.,LTD
Address:No.26 Zhoukang Road, Pudong Shanghai China
Post code:201318
Tel:86-021 2097 5028
Fax:86-021 2097 5062
E-mail:sales@aegisind.com service@aegisind.com
website:www.bjxqjs.com/en
Please keep a manual properly, in order to check at any time and use.
The AEGIS CHINA has the right to revise or improve the products, but does not carry on the corresponding revising or improved obligation to the products that had left the factory.
Call Center:+86 21 20975028 +86 21 20975062 Mobile:+86 136 716 88208 E-MAIL:sales@aegisind.com service@aegisind.com
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